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Nitrogen Gas Generation Systems
A nitrogen generator can produce nitrogen gas for industrial use by separating nitrogen molecules from a stream of compressed air. When using a nitrogen generator, it's possible to achieve a purity level approaching 100% while also attaining a more usable flow and pressure. C.H. Reed is your one-stop headquarters for high-quality nitrogen generation systems from leading manufacturers, along with the best service in the industry.
Pressure Swing Adsorption (PSA) Nitrogen Generators and Membrane Systems
Both PSA and membrane nitrogen generators offer similar output qualities and require about the same amount of maintenance. However, PSA systems do offer slightly better nitrogen purity than membrane generators. Membrane generators are also smaller and lighter than PSA systems.
When determining which generator is best for your application, consider the nitrogen purity required. For applications requiring a higher purity percentage, opt for PSA nitrogen generators.
The Benefits of On-Site Nitrogen Generation
Relying on third-party vendors to meet your nitrogen supply leaves your production process vulnerable when gas prices increase or deliveries are delayed. An on-site gas generator gives you control over your production processes by offering an immediate and reliable supply of nitrogen.
On-site nitrogen generation also removes the unpredictability associated with fluctuating cylinder prices. In short, a high-pressure nitrogen generator allows production managers to have an immediate supply of nitrogen readily available without constantly adjusting budgets to accommodate changing prices.
A nitrogen generator from C.H. Reed necessitates only a one-time purchase and delivers nitrogen on demand, so you'll be able to produce as much or as little nitrogen gas as your applications require. You'll have complete control over your nitrogen usage, and you'll incur much lower long-term costs. Even better, you won't have to worry about safety hazards created by keeping high-pressure bottled nitrogen at your facility. Switching to a nitrogen generator is in every company's best interest.
How Does a Nitrogen Generator Work?
We primarily deal with Pneumatech and Nano brands of nitrogen and oxygen generators. Both brands offer two types of systems, and each works differently to achieve a similar result:
- PSA: A pressure swing adsorption (PSA) nitrogen generator uses pretreated compressed air that enters the bottom of a tower and flows upward through a carbon molecular sieve (CMS). The sieve removes oxygen and other gases from the air via adsorption and permits the passage of nitrogen.
- Membrane: This type of nitrogen generation system contains a set of hollow membrane fibers that separate nitrogen from the air feed through selective permeation. The nitrogen moves onward through the distribution system, while the oxygen and vaporized water are released into the atmosphere.
Industries That Rely on Nitrogen
Many large-scale manufacturing and industrial applications rely on gaseous nitrogen (GN2), and the market for nitrogen gas is expanding:
- The food and beverage industry: By utilizing nitrogen, food manufacturers slow down the oxidative process, effectively extending the shelf life of food items. Nitrogen is also essential in the manufacturing of beer. It can be used to pressurize beverages without excessive dizziness. It also doesn't acidify the liquid like other gases can, which can lead to bitterness.
- The oil and gas industry: Engineers pump nitrogen into oil-bearing geological formations to improve the productivity of aged oil wells.
- The chemical industry: Chemical manufacturers use nitrogen to synthesize ammonia, which is used to manufacture fertilizers, synthetic fabrics like nylon, dyes and more.
- The automotive and aircraft industry: Using nitrogen to inflate race car and aircraft tires has many advantages, like slower pressure loss and increased tire safety. Additionally, GN2 is useful for inerting systems, fire suppression, vehicle airbags and many more applications within these industries.
- The medical industry: A few ways the medical industry uses nitrogen include cryotherapy, dermatology and medical imaging.
- The pharmaceutical industry: In the pharmaceutical industry, GN2 has many applications, including sterilizing surfaces and tools, and in the packaging of medications and other products.
- Metal product manufacturing: Nitrogen is used by metal product manufacturers for many applications. From the annealing process of metalworking, to aluminum product degassing, plasma and laser cutting processes, and much more.
An Example of a Nitrogen Generator in Action
A nitrogen generation system has numerous industrial applications. One example is in aluminum degassing operations. The casting of aluminum can lead to the formation of hydrogen gas, which causes impurities that create weak points in the finished product. Using a nitrogen generator to introduce nitrogen to the molten aluminum can remove the hydrogen gas. The nitrogen bubbles attract the hydrogen, carry it to the surface and release it into the atmosphere, which prevents the formation of hydrogen pockets in the aluminum. T
Frequently Asked Questions
Find out more about industrial nitrogen generators from our list of frequently asked questions.
What Is a Nitrogen Generator?
This advanced equipment separates oxygen and other impurities, like water, from the air and allows various applications to use the remaining nitrogen in manufacturing, industrial and other processes.
Can You Install a Nitrogen Generator Outdoors?
You can install a nitrogen generator outdoors. It is best, however, to install the generator indoors to extend its life span by protecting it from harsh weather conditions.
Can I Run More Than One Application on the Generator?
Yes, you can use the generator for several applications, providing your gas demand does not exceed the generator's supply.
Why Trust C.H. Reed for On-Site Nitrogen Generation?
Since 1948, C.H. Reed has been helping manufacturing companies and industrial businesses find value-adding opportunities. Our products and services increase process efficiency, enhance worker safety and boost eco-friendly practices. Lasting as long as we have in the industry takes a commitment to providing reliable and technology-forward equipment.
We are the leading supplier of compressed air systems, including nitrogen generation, in the mid-Atlantic region. Our experienced team ensures your system is optimized for its intended use with tailored solutions.
A Full-Service Nitrogen Generation System Provider
With locations in Hanover, PA, Milton, PA, Pittsburgh, PA, and Cleveland, OH, we deliver prompt, reliable maintenance and repair services to companies throughout the states of PA, OH, DE, MD, VA, WV, southern MI, and NY state. We can keep your equipment in peak operating condition and even prolong its life span.
To learn more about our nitrogen generator products and services and receive a no-obligation quote, contact us today.
Contact our team of experts today!
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